Products locking differential aussie locker by torq masters. I installed an aussie locker in the rear axle of my 1993 fzj80 today. Youll probably get all sorts of opinions on this, i personally dont think a rear locker is at all bad. It relies on a simple mechanical design which makes use of two distinct sets of forces the ground driven forces acting on a wheel when cornering that force an outside wheel to turn faster and the forces.
Aussie locker rear differential installation writeup. Cnc machined from special 9310 hardened alloy steel applying the latest technology, these topoftheline differential lockers deliver uncompromising durability. Aussie locker problem if this is your first visit, be sure to check out the faq by clicking the link above. I have not seen any jk specific installs out there so i thought i would do a quick write up to hopefully save others a couple of headaches i ran into.
Refer to ford or vehicle service manual for removal of third member from housing, torque specs etc. The nononsense two year limited warranty has no restrictions on tire size or horsepower. The aussie locker has approximately 12 the backlash of some other automatic lockers. Aussie locker installation instructions dana 30 89 cherokee dana 35 eaton e locker install why upgrade a dana 35. With the side gears in place and only the rings in place, there is just enough room to slide the center pin in place. Jk d30 ausie locker install just finished installing an aussie locker in my d30. The aussie locker is typical of socalled lunchbox lockers. The design use specialized low profile gear sets small, wide teeth which have almost zero backlash when engaged resulting in smoother operation.
I had the accuator checked, rewired the motor, and stil n luck. These pictures and instructions are only additional help. The locker is not noticeable during normal street driving except during low speed turns when you will hear it click. Your new torqmasters aussie locker will provide you with the maximum in advanced traction per formance available. First remove wheels 19mm, brake calipers mm 6 point, and wheel bearing hub bolts mm 12 point and slid axles out a little. My new locker note the little bag of pins and springs after removing the wheels remove the cap on the front hubs remove the circlip and shim. The torq locker doesnt have pins and has only 2 springs. The locker is fairly easy to install for any weekend mechanic. Open diffs, lockers, and traction control exploring overland.
In order to do that you would have to have taken off the ring gear by removing the 10 bolts i told you not to remove. After buying my jeep a couple weeks ago i went out and tried the 4wd. Aussie locker install jeep cherokee dana 30 duration. Each and every aussie locker product is the result of utmost attention to detail and immense craftsmanship never previously seen in the industry. Lockright, spartan aussie, lunch box locker install instructions, center gap rotation check, popping this is the mans version of installing a lunchbox locker great for shops and skilled diyrs. The aussie locker works very well in my jku, even with the 37 tires and the dana 30 axle. First, to partially assemble it and check tolerances with the feeler gauges. The aussie locker instructions then recommend that you check the clearance between. I used to live in northern michigan and have ran a rear locker in both my 85 toyota lockrite and 01 tj aussie. The aussie locker is an automatic differential locker. Aussie locker parts built from the ground up by offroad racers and enthusiasts, aussie locker s main goal was to provide lockers that could handle the toughest terrain and never loose grip. Specifically designed for offhighway enthusiasts and wheelers the aussie locker has been. The aussie locker xd227 comes with very detailed instructions, excellent customer support, one phone call and they will call you back in minutes.
Using a small screwdriver, install a spring onto each of the pins as shown in the pic to the left. I had a spartan in my old tj cause i didnt wanna put much money in my dana 30 and it held up well, takes a little getting use to but very drivable. Any backlash present in the locker occurs between the cross shaft acting in the grove cut in the cam gear. The most important part of the install is to be safe. Specifically designed for offhighway enthusiasts and wheelers the aussie locker has been proven world wide from the outback of australia to moab, utah. Some instructions call for a 12py 12in socket, but i found a mm fit better. I had a spartan in my old tj cause i didnt wanna put much money in my dana 30 and. Products locking differential aussie locker by torq. Regardless, this type of locker is the most affordable and easy way.
The thrust shims might not be the same exact thickness so keep track of which side the live on. Install the spacers into the centers of each driver, making sure that the open face of the spacer is positioned toward the drivers teeth. The torq locker doesnt have pins but rather keys and keyways. The aussie locker instructions will describe in detail how to install your new locker, but they will only mention in general terms about how to remove backing plates if even necessary for your vehicle, pull out the axle shafts, remove the differential case, etc. Install some type of blocking on both walls in the corner for top corner. Manuals locking differential aussie locker by torq masters. Spartan locker for dana 30 differential with 27 spline axles, includes heavyduty cross pin shaft the spartan locker, by usa standard gear, provides reliable traction at a low cost. Spartan locker for dana 30 differential with 27 spline axles, includes heavyduty cross pin shaft. That being said, i found some clicking when turning sharply that may annoy drivers. Lunchbox locker install instructions mans version key words. The aussie locker xd14480 is the most advanced traction added automatic precision locker in the world today. Theaussie locker has approximately 12 the backlash of some other automatic lockers. The aussie locker instructions then recommend that you check the clearance between the cross shaft and the locker halves for clearance.
It was no time to discover the front axle and aussie locker were no worknig. Aussie locker dana 30 front axle installation writeup. So long story short during gsw i experienced some weird locker poping noise i didnt think it was much at first since lunch box lockers were notorious for that noise. Yes, well, you cant know if you need new thrust washers or not, before you start the assembly per instructions and measure the clearances. What would happen is that when i would turn right sometimes straight it would make. The aussie locker is out of australia and distributed from my old hometown of rochester, ny. Then start saving for the next locker and some upgraded parts, like onepiece shafts, chromoly shafts, chromoly ujoints, a bigger axle. The aussie locker is designed to hold up whatever you throw at them, time after time. 99 aussie locker xd14450 for d44a quadratrac differentials. Then, slip the pins you installed earlier down into the holes on the opposite side cam gear. If you can install a set of brakes you can install your aussie locker without any specials tools or training. Aussie locker xd530 dana 35 w hardened cross shaft for jeep dana 35 differential 1994 newer price. Aussie locker the affordable way to guarantee you are never stuck with two tires spinning in the air. Aussie locker in front definitely worth it, it should t give any any issues for normal drive ability since it wont lock up until torque is applied in 4wd.
You get 100% traction performance rather than 4060% with a posi or lsd. Aussie lockers dedication to meeting the highest standards of quality and excellence is what drives the companys success and sets it apart from other differential manufacturers. Go further offroad, free freight, low cost, buy online. After buying my jeep a couple weeks ago i went out and tried. Dec 01, 20 aussie locker install jeep cherokee dana 30 duration.
The spartan lockers design does not use the thrust washers and has a revolutionary spring and pin design that makes installation a snap. They quickly grew by offering outstanding customer service and some of the best lockers on the planet. I found the instructions a little disorganzied, but the install was easy nonetheless. Toyota aussie locker install toyota gear install harrop. Figure 8 take one of the center drivers, with the spacer placed in it, and install it into the carrier. Here are the quick reference numbers you need to check to save yourself time and aggravation on a lunchbox locker install. Aussie locker xd24930 toyota for v6 and turbo 4 cyl. It doesnt have switches, external lines, electric or pneumatic controls of any sort. Altough not yota site, and not toyota axle, this classic broncos. The aussie locker xd227 is the most advanced traction added automatic precision locker in the world today.
Differential locker pin and spring kit by aussie locker. The aussie locker is available for dana 30, dana 35, and dana 44 axles. Here are the quick reference numbers you need to check to save yourself time and. Lokka diff lockers give affordable traction to a huge range of 4x4 vehicles. Remove the steering control arm completely remove the knuckles on both sides. Simple assembly and install, no cutting or drilling. Jeep gladiator jt bed rack 2020pres gladiator mid height bare finish from evo mfg. Figure 9 rotate the drivers until the alignment pinspring assemblies line up with cor. My dad ran front and rear lunchbox lockers in his tj last winter, said it was fine. The spartan locker, by usa standard gear, provides reliable traction at a low cost. When you are ready to get better traction on your offroad vehicles, get the aussie locker dana 35 locker. The locker is not noticeable during normal street driving except during low. Aussie locker parts built from the ground up by offroad racers and enthusiasts, aussie lockers main goal was to provide lockers that could handle the toughest terrain and never loose grip. The aussie locker does not require any manual intervention to operate such as cables, switches, or air compressors.
Locking differential aussie locker by torq masters. Once inside your carrier, rotate the aussie locker components so that the pinion shaft hole lines up. So after gsw and reno rocks it got dramatically worse it would happen more than ten times a drive to the store. Opinions differ on the lunchbox nicknamesome claim its because the unit will fit in a lunchbox, others because you can install one in the time it takes to eat a sandwich and chips somewhat optimistic. The cams are machined in such a way that they are keyed so that they can slide into place. With the locker partially assembled, it is now time to check the crosspin clearances. The aussie locker xd48831 is the most advanced traction added automatic precision locker in the world today. The aussie locker xd24930 is the most advanced traction added automatic precision locker in the world today. Testing lunchbox lockers differential upgrades four.
They get thrown away and only the 2 thrust shims are reused on the aussie. The design of the aussie locker utilizes the four pins to interlock the cams together when installed in a carrier. Never having done an install of a locker i was surprised at the ease of the install process. Aussie locker differential locker pin and spring kit.
Our engineers make every effort to ensure that the models listed on our web page are accurate. The instructions are weird when you s tart to read into them but the installation is pretty straight forward. Thank you a plumber for letting me use your garage and kbear. Dominate the track or hit the trails with condidence by fine tuning your vehicle for neckbreaking speed and performance with this premium differential that delivers the ultimate in high strength and toughness. The upper half of the aussie locker has its own set of springs and pins so youll need to hold the pins in. The aussie locker xd92912 is the most advanced traction added automatic precision locker in the world today. The crosspin now slides out and the spidersside gears fall out. Spartan locker for dana 30 differential with 27 spline axles. Aussie locker install dana 44 6677 early ford broncos has good pictures of installation and measurin tolerances, measuring is about half way down the site. Here are some photos of the install for those who are allergic to bananas.